Description Write the account receivable problem from the case studyjust write a paragraph about the account receivables problem that faced the company in the case studywrite one page about the AR 1 attachmentsSlide 1 of 1attachment_1attachment_1.slider-slide > img { width: 100%; display: block; } .slider-slide > img:focus { margin: auto; } Unformatted Attachment Preview SHOULD STAR TEXTILES CUT OUT THE INTERMEDIARIES? INTRODUCTION Star Textiles is a cloth wholesale business in Mumbai, India, managed by Amir Chaudhary as sole proprietor. The company procures cloth from various suppliers who act as intermediaries between cloth manufacturers and wholesale businesses. Amir took on the responsibility of running the company at a young age when his father passed away in 2013. It’s December 2018, and Amir is contemplating whether a new venture makes sense for Star Textiles. Though he’s been managing the family business in Mumbai as the chief executive for only five years, he has quickly learned the ins and outs of the business and expanded it, making some radical decisions. Currently, he’s considering a new plan that involves having cloth woven and dyed from various manufacturers directly instead of buying the cloth in bulk from suppliers. He had requested quotes from potential weaving and finishing partners and is now poring over the numbers to analyze his options. 1 COMPANY AND INDUSTRY BACKGROUND Star Textiles was founded in 1987 by Azad Chaudhary. The family-owned company joined a small number of wholesale shopkeepers in Reddy Cloth Market (RCM) who sold cloth and related products to retailers in Mumbai. The merchants at this market bought cloth in bulk from various companies that specialized in procuring cloth from various manufacturers—primarily situated near the city of Nashik—and then separating the lots into smaller quantities and distributing them to retail businesses. At that time, RCM had only a few hundred shops that operated at a wholesale level, the majority of which sold kurta pyjama fabric for men. (Kurta pyjama is a traditional Indian attire for men.) Although still developing, RCM was one of the biggest cloth wholesale markets in the 2 Indian state of Maharashtra. The strong purchasing power of consumers, high demand for kurta pyjama, and low level of competition made the cloth business very attractive at that time. Over the years, the dynamics of the wholesale market changed in Mumbai. Primarily because of good margins and very low barriers to entry, many people joined the cloth business. By 2018, RCM hosted more than 5,000 shops. At the same time, development of wholesale markets in different parts of the state of Maharashtra had diverted the flow of customers away from RCM. Moreover, the nature of the business was highly commoditized. Manufacturers across almost all categories used certain standard construction styles of fabric. This made it easier for customers to compare prices across different qualities and buy from the cheapest available source. This intense competition compelled market players to discover all possibilities to access the cheapest way of procuring cloth. One common method to expand a business was to offer easy credit terms. At its extreme, this could mean an accounts receivable turnover of 10 months or more. Such credit terms allowed wholesalers to enhance margins, as customers became relatively price-insensitive when they could pay the bill on easy terms. Yet there were a lot of challenges associated with selling on generous credit terms. Due to high seasonal fluctuations in the retail sales over the year, customers were often unable to honor their commitment of payment terms. In addition, the flow of transactions wasn’t bill-to-bill (i.e., customers didn’t pay the first bill before placing a second order). In this way, some money was constantly tied up and couldn’t be included in the investment cycle of the business until that customer decided to pay the entire bill before making the next purchase. 3 One important factor of this dynamic was the presence of the owner of the business in all dealings. When customers purchased from the owner directly, they paid their billing installments more quickly. But the owners and partners of the wholesale businesses had to keep a personal relationship with the buyers to ensure prompt payments. This was the first big problem that Amir encountered when he took over running the business after his father was diagnosed with stage 4 cancer in mid-2013. The customers knew his father well but were evasive when Amir requested payments of outstanding bills. By 2018, Star Textiles was doing well financially but faced liquidity problems several times each year. The inventory was typically sold on credit of a month, but a shorter period or cash terms could be negotiated if Amir offered discounts. SELLING THE MERCHANDISE With several suppliers to choose from, the customers of Star Textiles (i.e., cloth retailers) had an advantage in the negotiations. Amir had to continuously make visits to his customers to convince them to pay sooner. It was common for buyers to delay payments as much as possible, even sometimes refusing to pay altogether. Although the cloth was sold at a credit term of a month, it took buyers an average of two months to pay. And when a payment was made, it was usually paid in installments. Retailers are financially unstable, and suppliers had little leverage over nonpaying customers. Sometimes, they had to hire people for debt recovery from buyers. Higher prices and increased supply in the market usually led to increased chances of slower payments or even nonpayment. Table 1 details Star Textiles’s financial results for 2018, categorized by the different qualities of cloth the business typically sells. 4 BUYING THE CLOTH The current operating cycle for Star Textiles starts with securing quotes from intermediaries, which act as a link between manufacturers and Star Textiles. Then products of potential suppliers are checked, orders are placed, the cloth is received, sales are made to retailers, suppliers are paid, and eventually receivables are collected from the buyers. Buying finished products from the intermediaries was a relatively simple process. Amir had to contact vendors for acquiring quotes and then visit them to negotiate the specifics of the 5 order. Before placing the order, samples had to be sent to Star Textiles to be reviewed by management. This process would take a couple of days. The seller then delivered the order to Star Textiles’s warehouse. Depending on the availability of the desired quality and colors, the average lead time from placing an order to receiving the cloth was about seven days. The cloth was bought at credit terms of about six weeks after receipt of the cloth. Star Textiles could order in quantities of 1,000 meters and specify quality and colors within one order. Inventory was kept at the warehouse or at the shop for 15 days on average before being sold. The market was competitive, and businesses needed to order well in advance to ensure better-quality cloth ahead of busy seasons. The per-meter price of cloth varied by the quality and colors involved. For example, a 70-by-60 cloth with light colors could be bought at 78 Indian rupees (INR) per meter (1 INR = US$0.013). (Note: 70-by-60 is an example of thread count, which refers to the number of threads woven together in a square inch. It’s counted both lengthwise, called warp threads (70 in this case), and widthwise (60 in this case), called weft threads. The higher the thread count, the higher the quality of fabric and the smoother the finish.) The company had to arrange transportation of cloth to its warehouse, and such transportation costs average around 1 INR per meter. On average, such cloth was usually sold to retailers at a markup of about 10%, with credit terms of one month. 6 MANUFACTURING THE FABRIC Over the last few weeks, Amir had pieced together information for Star Textiles to have its cloth manufactured instead of buying it from intermediaries. Amir had already contacted his bank, which was willing to finance his venture at an interest rate of 12%. The operating and cash conversion cycle for manufacturing cloth differs from that for buying cloth. To have the cloth manufactured, Star Textiles would have to: 1. Contact the broker for purchasing greige fabric (greige, or gray, fabric is unfinished woven fabric that has yet to be dyed or bleached), 2. Order greige, 3. Pay the greige supplier, 4. Receive greige cloth, 5. Send the cloth to a dyeing plant, 6. Pay the dyeing bill, 7. Receive the dyed cloth, 8. Make the sale, and 9. Receive money from the buyers. The first step in the process of getting Star Textiles’s fabric manufactured was to buy the greige fabric from weaving mills. Weaving mills procure yarn from spinning mills and weave it into greige fabric, typically on order. If new to the market, a buyer would search for a well-reputed broker who can get greige fabric that matches the buyer’s requirements. The broker would charge the company 1% on the per-meter price of the greige fabric. 7 Buying greige wasn’t an easy task because the quality of the cloth from the loom weavers was inconsistent. For example, the weavers could claim that the thread they had used was of great quality, but, based on the look and feel of the fabric, customers could tell that the thread quality wasn’t as good as claimed. Because the looms require up-front payments, neither the weaver nor the broker would pay heed to claims made by the purchaser. A few existing big buyers in the market could retain a portion of the payment until the lot was dyed, and, if the fabric indicated any discrepancy from the specifications, the weaver would likely offer a discount. It was rare for a buyer to return the whole lot and get the cash reimbursed. Another way to curb the problem of inconsistency was to hire a greige checker who would visit the loom facility and check the greige before it was sent for dyeing. A checker typically charged 0.20 INR per meter. Checkers, however, could turn out to be corrupt, as they might make a deal with the weaver to approve a defected lot. The factors affecting greige costs include: ● Thread count (including warp and weft) of the greige. ● Quality of thread used. The quality depends on the manufacturer of the yarn and the composition of yarn (for example, 80% polyester and 20% viscose). ● The width of greige. Typically, 61 inches of greige was used, which shrinks to 54 inches after being dyed. A single suit requires about 4 meters of 54-inch-wide fabric. ● The quality of loom used to weave the cloth. The loom is a machine that weaves the cloth using yarn, and the quality of the cloth produced heavily depends on the technological features of the loom. A power loom is the cheapest, whereas an air jet is the most expensive type of loom used in India. Other commonly used types of looms include shutterless and rapier. 8 ● Brand name of the cloth manufacturer. Some weaving mills sell greige cloth under their brand name, but others manufacture unbranded cloth for dyeing and finishing mills on order. Brand name has significant impact on the price of the cloth since customers could expect relatively greater consistency in quality compared to unbranded cloth. The whole process of placing the order with the looms and receiving greige cloth takes about a week. The greige cloth is then sent to the dyeing plants. The cost of getting the cloth dyed was one of the most significant costs after acquiring the greige. There were hundreds of dyeing plants in Nashik, Mumbai, and Gujarat, which offered different prices for different types of greiges. The dyeing cost typically varied with thread count of the greige and required color of the dyed fabric. The difference in rates for a specific greige could also be enormous, depending on the quality of dyeing plants. For a certain greige, Al-Rahim Dyeing of Nashik (arguably the best dyeing plant in Nashik) charges 27 INR per meter. For the same greige, Lakhany Dyeing of Gujrat (the best dyeing plant in Maharashtra for wash-and-wear clothing) charges 60 INR per meter. Superior-quality greiges, woven by air jet looms, were sent to Lakhany. Greiges of power and shutterless looms were sent to Nashik dyeing plants. The dyeing plants take orders in batches of 1,000 meters and demand payment up front. During the process, the cloth also experiences a s hortage(i.e., shrinkage), which is the approximate percentage of cloth length that’s lost during the dyeing process. If the anticipated shortage is 10%, for example, then 100 meters of cloth will shorten to 90 meters after the processing. Shrinkage in width doesn’t matter since the greige cloth is manufactured at a width that anticipates it. 9 Dark colors (i.e., black, dark blue, or dark gray) are reactive, which means they’re relatively more expensive to dye and also end up with greater shortage compared to light-colored fabrics. In case the manufacturer wanted to produce the product in vat colors, which can endure more washes, the dyeing rate could increase up to 40 INR per meter. Finally, the dyed cloth is brought to the warehouse, where it’s checked for quality and packed into t haans ( 20- to 24-meters of cloth packaged into a roll around a piece of cardboard) for sale to retailers. The process of dyeing the cloth takes about a week. A single bundle of summer wash-and-wear cloth is about 700 meters. But a single lot of 10 colors will be no less than 10,000 meters. A typical single production run of dyeing ranges from 1,000 to 1,400 meters for one color depending on the dyeing facility. Sometimes, the dyed cloth reveals poor fiber quality or damage received during the weaving or dyeing processes. Buyers have little recourse in these situations and have to take a financial hit by selling this cloth as damaged product. All this effort could result in greater margins than buying cloth from vendors, which could also lead to better prices for customers. When Amir requested several quotes from weavers and dyeing units for their pricing, however, he claimed that he wanted to sell quality cloths rather than generic pieces of cloth. THE QUOTES Amir started reviewing the quotes he received for greige cloth and dyeing, as shown in Table 2. The table also lists the average cost and sale price of buying this quality of cloth from retailers instead of having it manufactured as well as the estimated number of meters that Star Textiles can get manufactured. The limitation on capacity means that Star Textiles might not be able to fulfill its total needs through manufactured cloth. The rest of the demand would be fulfilled by continuing to buy the cloth from suppliers. 10 Amir considered the two processes (see Figure 1). He estimated that other costs would remain more or less similar for the cloth he was going to get manufactured except for: 1. A 50% increase in packaging cost per meter; 2. Transportation costs, which would double (because the cloth has to move to several locations before being brought to the shop); and 3. A 50% increase in sampling costs per meter. Sampling refers to the cost of a few pieces of cloth sent to current and potential customers for business development. 11 Sometimes the buyers would send an experienced person to verify quality of the merchandise, and the buyer and seller would share the cost. Amir was also aware of the fact that, at least for an initial period, he might not be able to sell the manufactured cloth at the same price and would need to offer a discount of about 2.5%. He would also need to hire two assistants, each at a salary of 20,000 INR per month, to help with the added workload. Considering that these costs weren’t substantial compared with the cost of goods sold, it seemed sensible to go ahead with the plan. But he wanted to go through the numbers in detail before he made a decision. Amir also knew that he may not be able to increase the total number of meters sold to customers in the coming year, but things might change once customers recognize the improved quality of his offerings. He has asked your help in analyzing the financial and nonfinancial considerations of getting cloth manufactured rather buying it from suppliers. ASSIGNMENT QUESTIONS 1. Use Table 1 to calculate the profit per meter if Amir decides to get the amount of the cloth shown in Table 2 manufactured instead of buying it from suppliers. 2. How would Amir go about making this decision based on a differential/incremental profit basis? 3. What other financial and nonfinancial considerations should Amir consider in making this decision? 4. What course of action would you recommend? 12 Purchase answer to see full attachment Tags: supply chain business and finance supply and demand Economy market structure User generated content is uploaded by users for the purposes of learning and should be used following Studypool’s honor code & terms of service.
Description
Write the account receivable problem from the case studyjust write a paragraph about the account receivables problem that faced the company in the case studywrite one page about the AR
1 attachmentsSlide 1 of 1attachment_1attachment_1.slider-slide > img { width: 100%; display: block; }
.slider-slide > img:focus { margin: auto; }
Unformatted Attachment Preview
SHOULD STAR TEXTILES CUT OUT THE INTERMEDIARIES?
INTRODUCTION
Star Textiles is a cloth wholesale business in Mumbai, India, managed by Amir Chaudhary as
sole proprietor. The company procures cloth from various suppliers who act as intermediaries
between cloth manufacturers and wholesale businesses. Amir took on the responsibility of
running the company at a young age when his father passed away in 2013.
It’s December 2018, and Amir is contemplating whether a new venture makes sense for Star
Textiles. Though he’s been managing the family business in Mumbai as the chief executive for
only five years, he has quickly learned the ins and outs of the business and expanded it, making
some radical decisions. Currently, he’s considering a new plan that involves having cloth woven
and dyed from various manufacturers directly instead of buying the cloth in bulk from suppliers.
He had requested quotes from potential weaving and finishing partners and is now poring over
the numbers to analyze his options.
1
COMPANY AND INDUSTRY BACKGROUND
Star Textiles was founded in 1987 by Azad Chaudhary. The family-owned company joined a
small number of wholesale shopkeepers in Reddy Cloth Market (RCM) who sold cloth and
related products to retailers in Mumbai. The merchants at this market bought cloth in bulk from
various companies that specialized in procuring cloth from various manufacturers—primarily
situated near the city of Nashik—and then separating the lots into smaller quantities and
distributing them to retail businesses.
At that time, RCM had only a few hundred shops that operated at a wholesale level, the
majority of which sold kurta pyjama fabric for men. (Kurta pyjama is a traditional Indian attire for
men.) Although still developing, RCM was one of the biggest cloth wholesale markets in the
2
Indian state of Maharashtra. The strong purchasing power of consumers, high demand for kurta
pyjama, and low level of competition made the cloth business very attractive at that time.
Over the years, the dynamics of the wholesale market changed in Mumbai. Primarily because
of good margins and very low barriers to entry, many people joined the cloth business. By
2018, RCM hosted more than 5,000 shops. At the same time, development of wholesale
markets in different parts of the state of Maharashtra had diverted the flow of customers away
from RCM.
Moreover, the nature of the business was highly commoditized. Manufacturers across almost all
categories used certain standard construction styles of fabric. This made it easier for customers
to compare prices across different qualities and buy from the cheapest available source. This
intense competition compelled market players to discover all possibilities to access the
cheapest way of procuring cloth.
One common method to expand a business was to offer easy credit terms. At its extreme, this
could mean an accounts receivable turnover of 10 months or more. Such credit terms allowed
wholesalers to enhance margins, as customers became relatively price-insensitive when they
could pay the bill on easy terms. Yet there were a lot of challenges associated with selling on
generous credit terms.
Due to high seasonal fluctuations in the retail sales over the year, customers were often unable
to honor their commitment of payment terms. In addition, the flow of transactions wasn’t
bill-to-bill (i.e., customers didn’t pay the first bill before placing a second order). In this way,
some money was constantly tied up and couldn’t be included in the investment cycle of the
business until that customer decided to pay the entire bill before making the next purchase.
3
One important factor of this dynamic was the presence of the owner of the business in all
dealings. When customers purchased from the owner directly, they paid their billing
installments more quickly. But the owners and partners of the wholesale businesses had to
keep a personal relationship with the buyers to ensure prompt payments.
This was the first big problem that Amir encountered when he took over running the business
after his father was diagnosed with stage 4 cancer in mid-2013. The customers knew his father
well but were evasive when Amir requested payments of outstanding bills. By 2018, Star
Textiles was doing well financially but faced liquidity problems several times each year. The
inventory was typically sold on credit of a month, but a shorter period or cash terms could be
negotiated if Amir offered discounts.
SELLING THE MERCHANDISE
With several suppliers to choose from, the customers of Star Textiles (i.e., cloth retailers) had an
advantage in the negotiations. Amir had to continuously make visits to his customers to
convince them to pay sooner. It was common for buyers to delay payments as much as
possible, even sometimes refusing to pay altogether. Although the cloth was sold at a credit
term of a month, it took buyers an average of two months to pay. And when a payment was
made, it was usually paid in installments.
Retailers are financially unstable, and suppliers had little leverage over nonpaying customers.
Sometimes, they had to hire people for debt recovery from buyers. Higher prices and
increased supply in the market usually led to increased chances of slower payments or even
nonpayment. Table 1 details Star Textiles’s financial results for 2018, categorized by the
different qualities of cloth the business typically sells.
4
BUYING THE CLOTH
The current operating cycle for Star Textiles starts with securing quotes from intermediaries,
which act as a link between manufacturers and Star Textiles. Then products of potential
suppliers are checked, orders are placed, the cloth is received, sales are made to retailers,
suppliers are paid, and eventually receivables are collected from the buyers.
Buying finished products from the intermediaries was a relatively simple process. Amir had to
contact vendors for acquiring quotes and then visit them to negotiate the specifics of the
5
order. Before placing the order, samples had to be sent to Star Textiles to be reviewed by
management. This process would take a couple of days. The seller then delivered the order to
Star Textiles’s warehouse.
Depending on the availability of the desired quality and colors, the average lead time from
placing an order to receiving the cloth was about seven days. The cloth was bought at credit
terms of about six weeks after receipt of the cloth. Star Textiles could order in quantities of
1,000 meters and specify quality and colors within one order. Inventory was kept at the
warehouse or at the shop for 15 days on average before being sold.
The market was competitive, and businesses needed to order well in advance to ensure
better-quality cloth ahead of busy seasons. The per-meter price of cloth varied by the quality
and colors involved. For example, a 70-by-60 cloth with light colors could be bought at 78
Indian rupees (INR) per meter (1 INR = US$0.013). (Note: 70-by-60 is an example of thread
count, which refers to the number of threads woven together in a square inch. It’s counted
both lengthwise, called warp threads (70 in this case), and widthwise (60 in this case), called
weft threads. The higher the thread count, the higher the quality of fabric and the smoother the
finish.)
The company had to arrange transportation of cloth to its warehouse, and such transportation
costs average around 1 INR per meter. On average, such cloth was usually sold to retailers at a
markup of about 10%, with credit terms of one month.
6
MANUFACTURING THE FABRIC
Over the last few weeks, Amir had pieced together information for Star Textiles to have its
cloth manufactured instead of buying it from intermediaries. Amir had already contacted his
bank, which was willing to finance his venture at an interest rate of 12%.
The operating and cash conversion cycle for manufacturing cloth differs from that for buying
cloth. To have the cloth manufactured, Star Textiles would have to:
1. Contact the broker for purchasing greige fabric (greige, or gray, fabric is unfinished
woven fabric that has yet to be dyed or bleached),
2. Order greige,
3. Pay the greige supplier,
4. Receive greige cloth,
5. Send the cloth to a dyeing plant,
6. Pay the dyeing bill,
7. Receive the dyed cloth,
8. Make the sale, and
9. Receive money from the buyers.
The first step in the process of getting Star Textiles’s fabric manufactured was to buy the greige
fabric from weaving mills. Weaving mills procure yarn from spinning mills and weave it into
greige fabric, typically on order. If new to the market, a buyer would search for a well-reputed
broker who can get greige fabric that matches the buyer’s requirements. The broker would
charge the company 1% on the per-meter price of the greige fabric.
7
Buying greige wasn’t an easy task because the quality of the cloth from the loom weavers was
inconsistent. For example, the weavers could claim that the thread they had used was of great
quality, but, based on the look and feel of the fabric, customers could tell that the thread
quality wasn’t as good as claimed. Because the looms require up-front payments, neither the
weaver nor the broker would pay heed to claims made by the purchaser. A few existing big
buyers in the market could retain a portion of the payment until the lot was dyed, and, if the
fabric indicated any discrepancy from the specifications, the weaver would likely offer a
discount. It was rare for a buyer to return the whole lot and get the cash reimbursed.
Another way to curb the problem of inconsistency was to hire a greige checker who would visit
the loom facility and check the greige before it was sent for dyeing. A checker typically
charged 0.20 INR per meter. Checkers, however, could turn out to be corrupt, as they might
make a deal with the weaver to approve a defected lot.
The factors affecting greige costs include:
●
Thread count (including warp and weft) of the greige.
●
Quality of thread used. The quality depends on the manufacturer of the yarn and the
composition of yarn (for example, 80% polyester and 20% viscose).
●
The width of greige. Typically, 61 inches of greige was used, which shrinks to 54
inches after being dyed. A single suit requires about 4 meters of 54-inch-wide fabric.
●
The quality of loom used to weave the cloth. The loom is a machine that weaves the
cloth using yarn, and the quality of the cloth produced heavily depends on the
technological features of the loom. A power loom is the cheapest, whereas an air jet
is the most expensive type of loom used in India. Other commonly used types of
looms include shutterless and rapier.
8
●
Brand name of the cloth manufacturer. Some weaving mills sell greige cloth under
their brand name, but others manufacture unbranded cloth for dyeing and finishing
mills on order. Brand name has significant impact on the price of the cloth since
customers could expect relatively greater consistency in quality compared to
unbranded cloth.
The whole process of placing the order with the looms and receiving greige cloth takes about a
week. The greige cloth is then sent to the dyeing plants. The cost of getting the cloth dyed was
one of the most significant costs after acquiring the greige. There were hundreds of dyeing
plants in Nashik, Mumbai, and Gujarat, which offered different prices for different types of
greiges. The dyeing cost typically varied with thread count of the greige and required color of
the dyed fabric.
The difference in rates for a specific greige could also be enormous, depending on the quality
of dyeing plants. For a certain greige, Al-Rahim Dyeing of Nashik (arguably the best dyeing
plant in Nashik) charges 27 INR per meter. For the same greige, Lakhany Dyeing of Gujrat (the
best dyeing plant in Maharashtra for wash-and-wear clothing) charges 60 INR per meter.
Superior-quality greiges, woven by air jet looms, were sent to Lakhany. Greiges of power and
shutterless looms were sent to Nashik dyeing plants.
The dyeing plants take orders in batches of 1,000 meters and demand payment up front.
During the process, the cloth also experiences a s hortage(i.e., shrinkage), which is the
approximate percentage of cloth length that’s lost during the dyeing process. If the anticipated
shortage is 10%, for example, then 100 meters of cloth will shorten to 90 meters after the
processing. Shrinkage in width doesn’t matter since the greige cloth is manufactured at a width
that anticipates it.
9
Dark colors (i.e., black, dark blue, or dark gray) are reactive, which means they’re relatively
more expensive to dye and also end up with greater shortage compared to light-colored
fabrics. In case the manufacturer wanted to produce the product in vat colors, which can
endure more washes, the dyeing rate could increase up to 40 INR per meter. Finally, the dyed
cloth is brought to the warehouse, where it’s checked for quality and packed into t haans ( 20- to
24-meters of cloth packaged into a roll around a piece of cardboard) for sale to retailers.
The process of dyeing the cloth takes about a week. A single bundle of summer wash-and-wear
cloth is about 700 meters. But a single lot of 10 colors will be no less than 10,000 meters. A
typical single production run of dyeing ranges from 1,000 to 1,400 meters for one color
depending on the dyeing facility. Sometimes, the dyed cloth reveals poor fiber quality or
damage received during the weaving or dyeing processes. Buyers have little recourse in these
situations and have to take a financial hit by selling this cloth as damaged product.
All this effort could result in greater margins than buying cloth from vendors, which could also
lead to better prices for customers. When Amir requested several quotes from weavers and
dyeing units for their pricing, however, he claimed that he wanted to sell quality cloths rather
than generic pieces of cloth.
THE QUOTES
Amir started reviewing the quotes he received for greige cloth and dyeing, as shown in Table
2. The table also lists the average cost and sale price of buying this quality of cloth from
retailers instead of having it manufactured as well as the estimated number of meters that Star
Textiles can get manufactured. The limitation on capacity means that Star Textiles might not be
able to fulfill its total needs through manufactured cloth. The rest of the demand would be
fulfilled by continuing to buy the cloth from suppliers.
10
Amir considered the two processes (see Figure 1). He estimated that other costs would remain
more or less similar for the cloth he was going to get manufactured except for:
1. A 50% increase in packaging cost per meter;
2. Transportation costs, which would double (because the cloth has to move to several
locations before being brought to the shop); and
3. A 50% increase in sampling costs per meter. Sampling refers to the cost of a few
pieces of cloth sent to current and potential customers for business development.
11
Sometimes the buyers would send an experienced person to verify quality of the
merchandise, and the buyer and seller would share the cost.
Amir was also aware of the fact that, at least for an initial period, he might not be able to sell
the manufactured cloth at the same price and would need to offer a discount of about 2.5%.
He would also need to hire two assistants, each at a salary of 20,000 INR per month, to help
with the added workload. Considering that these costs weren’t substantial compared with the
cost of goods sold, it seemed sensible to go ahead with the plan. But he wanted to go through
the numbers in detail before he made a decision.
Amir also knew that he may not be able to increase the total number of meters sold to
customers in the coming year, but things might change once customers recognize the
improved quality of his offerings. He has asked your help in analyzing the financial and
nonfinancial considerations of getting cloth manufactured rather buying it from suppliers.
ASSIGNMENT QUESTIONS
1. Use Table 1 to calculate the profit per meter if Amir decides to get the amount of
the cloth shown in Table 2 manufactured instead of buying it from suppliers.
2. How would Amir go about making this decision based on a differential/incremental
profit basis?
3. What other financial and nonfinancial considerations should Amir consider in making
this decision?
4. What course of action would you recommend?
12
Purchase answer to see full
attachment
Tags:
supply chain
business and finance
supply and demand
Economy
market structure
User generated content is uploaded by users for the purposes of learning and should be used following Studypool’s honor code & terms of service.
